Project Ebon Blade

Lich King Bolvar

Behind the Cosplay

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Project Ebon Blade started with a bunch of friends coming up with a fun idea to have the Four Horsemen from World of Warcraft reimagined and designed by our good friend Zach Fischer of Zach Fischer Illustration. 

Zach was very excited by the idea and took it one step further; he wanted to make an entire Death Knight army. An army full of, faction leaders, NPCs, and dragons. Project Ebon Blade evolved into one of the biggest cosplay groups to ever be done. 


I was entrusted with the construction of Lich King Bolvar and started 3D modeling the costume right after BlizzCon 2017. It took over a year to complete, but it was an incredible labor of love that resulted in one of my favorite costumes to date. 

ARMOR CONSTRUCTION

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The CLOAK

We wanted the cloak to have a heavy weight to it, on top of that Zach had a very specific color in mind for the fabric pieces. We went with an undyed heavy weave linen fabric and used 3 different color dyes to achieve the correct color. 

In the concept art the cloak itself was not only tattered, it looked singed and on fire. Chad really wanted to incorporate that into the cloak somehow. After brain storming for a few days, he came up with the idea to sew fiber optics into the “inner” layer of the cloak. We ended up going with two different sizes and I sewed them into the cloak one at a time. We ended up with over one hundred fiber optics running throughout the inner part of the cloak. 

But we didn’t stop there, with fire comes smoke right? We were already making a ton of small smoke machines for the armor, so we went ahead with making two more for the cloak. We ran small silicone tubing along the inner cloak and put holes through out the tube so the smoke would release slowly.

Once that was complete, the inner cloak was then sandwiched in the outer cloak. Once everything was sewn together and closed we  weathered the bottom and at last the cloak was completed. 

The Eyes

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The Smoke

As Previously mentioned we decided to incorporate elements of smoke into the costume, it was with this notion